OMICO is a blow molding company where we pride ourselves on our flexibility and on-time delivery rates. In our manufacturing procedures we are environmentally conscious, emissions free and always recycle product waste materials.
As more companies move away from metal and toward a more durable plastic, we are prepared for an increase in the usage of plastics and, therefore, production. Our plastic molding manufacturing plant and experts are capable of building custom blow molded plastic products in the following industries and more!
Our staff and machinery are able to manufacture a range of products varying in size from an inch to six feet. These products are used in various applications: automotive boots (protective covers), refrigerator drain tubes, air ducts, water reservoirs, parts for dishwashers and vacuum cleaners, bin doors and food service panels, carafes, serving trays and insulated plates. Over our 50 years, we’ve received awards by well-known companies such as Whirlpool, General Electric Appliances, General Motors and Hoshizaki.
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Blow molding is a manufacturing process that employs two-piece molds to create hollow parts and products made from plastic or glass. Industry professionals may use different variations of the process, such as extrusion blow molding, injection blow molding, or stretch blow molding, depending on the part and production requirements.
At OMICO, we offer full-service blow molding solutions to help customers at every stage of the production process. Equipped with over five decades of industry experience and 26 blow molding machines, we can accommodate a wide range of project specifications, including:
In addition to our blow molding capabilities, we offer custom mold design, new product development, existing product redesign, finishing, inspection, assembly, and packaging and shipping services.
A typical blow molding project proceeds as follows:
For additional information about our blow molding capabilities, check out our Blow Molding Design Guide.
At OMICO, we employ a variety of high-quality plastic materials for blow molding projects, including:
ABS (Acrylonitrile Butadiene Styrene) is a hard, opaque, and colored plastic used for components in several industries. It is available in several grades with varying characteristics, such as flammability and recyclability. It is commonly used to create blow molded parts such as housings for electronics and small appliances.
Acetal is a crystalline plastic material that demonstrates high strength, rigidity, and resistance to heat, moisture, and solvent. Typical blow molded products include consumer and electronic goods.
Polyethylene is available in high-density and low-density variations. High-density polyethylene (HDPE) is used for sturdy manufactured goods such as rigid bins, bottles, containers, and tanks. Low-density polyethylene (LDPE) is used for flexible molded products like bags, film packaging, and squeeze bottles.
Polypropylene is a low-density plastic that exhibits stability in high temperatures (up to 200° F), resistance to chemicals and moisture, and clarity in low temperatures. The addition of glass increases the material’s strength and hardness. Examples of blow molded components made from glass-filled polypropylene include ducts, hoods, and rinse tubes.
Santoprene is a thermoplastic with elastomeric properties, such as flexibility and durability. It’s commonly used to create components for automobiles, electrical and electronic devices, and medical equipment.
When choosing a blow molding partner, there are several factors to consider to ensure they can achieve high product and production quality. Some of the key considerations to keep in mind when vetting patenting partners include:
Look for a blow molding supplier that can handle most-if not all-of the project in-house. In addition to reducing the need to maintain communication with multiple points of contact-resulting in faster and more cost-efficient production-it allows for better control over the product and process quality. Partners who provided full-service solutions-including design, molding, finishing, assembly, and logistics services-are ideal.
We recommend asking potential partners the following questions:
It’s important to find a company with the experience and expertise to accommodate the requirements and restrictions of the project. Companies with a long history and favorable reputation within the industry are likely to have the equipment and professional experts needed. Younger companies may also these qualities, but it’s essential to research their quality management processes and history of projects in the industry before choosing to partner with them.
We recommend asking potential partners the following questions:
While the integration of automated equipment has spread throughout the industrial manufacturing sector, manpower remains a vital factor to consider when choosing a blow molding service provider for a project. This is primarily because companies with more employees can fulfill larger orders and a greater number of orders faster, both of which give customers better flexibility on order size and delivery time.
We recommend asking potential partners the following questions:
There are several methods of manufacturing molded parts and products. Two of the most common are blow molding and injection molding. The main distinction between these processes is the type of component they produce. Blow molding is used to create hollow parts, while injection molding is employed for the manufacture of solid parts. For a more comprehensive explanation of the differences between blow molding and injection molding, read through our injection molding vs. blow molding article.
While we primarily specialize in blow molding solutions, we also offer assistance to customers looking for injection molding services. For more information about how we can help with injection molding needs, contact us today.
Blow molding is a highly versatile manufacturing process used to create a wide range of parts and products from various plastic materials. When planning a blow molding project, it is essential to working with an experienced and knowledgeable partner, such as OMICO Plastics.
At OMICO Plastics, we have provided custom blow molding services for over 50 years. Our team is dedicating to providing customers in the automotive, appliances, lawn and garden, pet product, and toy markets with complete, high-quality molded components. To work with us on your next blow molding project, request a quote today.
| Manufacturer | Model | # Heads | Shot Capacity | Extruder Size |
|---|---|---|---|---|
| Uniloy-Milicron | T80001 | 1 | 25 lb | 90 mm |
| Davis Standard | SE415 | 2 | 2 @ 15 lb | 115 mm |
| Davis Standard | SE305D | 2 | 2 @ 5 lb | 90 mm |
| Hycon | MCH-5-5 | 1 | 5 lb | 90 mm |
| Cullom | CVF V-4-42 | 1 | 380 lb/hr | 80 mm |
| Davis Standard | FHB-106-2 | 1 | 350 lb/hr | 80 mm |
| Improved | B-37 R250 | 1 or 2 | 1590 g | 108 mm |
| Improved | B-30 R180 | 1 or 2 | 1135 g | 95 mm |
| Improved | B-30 R180 | 1 or 2 | 1135 g | 95 mm |
| Rocheleau | RS-25 | 6 | 908 g | 70 mm |
| Rocheleau | RS-25 | 5 | 908 g | 70 mm |
| Rocheleau | RS-25 | 6 | 908 g | 70 mm |
| Rocheleau | RS-25 | 4 | 908 g | 70 mm |
| Rocheleau | RS-25 | 4 | 908 g | 70 mm |
| Hycon | MCH-1-50 | 4 | 681 g | 58 mm |
| Hycon | MCH-1-50 | 4 | 681 g | 58 mm |
| Hycon | MCH-1-50 | 4 | 681 g | 58 mm |
| Hycon | MCH-1-50 | 4 | 681 g | 58 mm |
| Rocheleau | SPB-2 | 4 | 570 g | 50 mm |
| Rocheleau | SPB-2 | 2 | 570 g | 50 mm |
| Rocheleau | SPB-2 | 3 | 425 g | 45 mm |
| Rocheleau | SPB-3 | 2 | 380 g | 57 mm |
| Rocheleau | R-4 | 1 | 300 g | 38 mm |
| Rocheleau | R-4 | 3 | 300 g | 38 mm |
| Rocheleau | R-4 | 1 | 300 g | 38 mm |
| Rocheleau | R-4 | 1 | 300 g | 38 mm |
| Rocheleau | R-4 | 1 | 300 g | 38 mm |
